Lianrou Machinery- The world's leading premium supplier of solutions for fully automatic mattress production lines
Product Introduction
This mattress production line solution covers the entire process of pocket spring mattress production, including pocket spring production, rounding process, laminating process, packaging process, etc. It uses components such as Turning Detection Table, Power Roller Conveyor Line, Belt Conveyor Line, Lift Traverse Feeder, Reversing Platform, Production Line Exchange Platform, etc., which have a service life of more than 15 years. It can realise various sizes and different thicknesses of mattresses in the production process of feeding, automatic mattress composite pasting cotton, automatic detection, automatic packaging and other functions. High degree of automation, one set of assembly line a day (8h) can achieve 500 mattresses production, great saving in labour cost.
Cost budget and production process
Production efficiency: 30-60 seconds to produce and pack a mattress.
Combined labour savings: 10
Space occupied: approx. 1600m²
Budget Cost: Pocket spring machine (standard model) 2-3 sets
Pocket Spring Assembly Machine (high speed) 1 set
Automatic mattress roll-packing machine, 1 set
Composite laminating machine, 1 set
Automatic glue spraying machine, 2 sets
Flip detection table, 2 sets
Power roller conveyor line 140 meters
Belt conveyor line 45 meters
Lift-traverse feeder 32 sets
Reversing platform, 1 set
Laminating machine, 1 set
Production line exchange platform, 11 sets
Flap Aisle, 5 sets
Rotating table, 6 sets
Mattress rounding machine, 4 sets
Case sealing machine, 1 set
Total cost 0.5-0.7 million
Process Introduction
1. Production of pocket spring bed net: The pocket spring bed net is produced by the pocket spring production machine together with the assembly machine.
Automatic gluing and bonding: The gluing machine sprays glue around the pocket springs, automatically bonding the comfort layer.
4 Roll-packing: compressed and rolled packaging for finished mattresses, then boxed.
5. Other mattress packing: can be connected to foam mattress and other composite mattresses at the same time for roll-packing, through the composite laminating machine to paste the foam compression, the inner sleeve, the outer sleeve sealing, through the conveyor belt to the roll-packing machine for compression and packing.
Technical characteristics
Using SMART LINE intelligent platform to realize intelligent management, it can realize equipment monitoring, production process synchronization, failure analysis, cost management, quality traceability, intelligent scheduling, performance assessment, report statistics, etc., and at the same time, it can satisfy the needs of remote operation and maintenance and remote debugging.
Lianrou machinery（https://www.lianrou.com) is dedicated to the research, development and production of high-level, high-tech, high-performance upholstery equipment to solve the production problems of downstream industries. To provide comprehensive support for industrial upgrading, intelligent production and digitalisation.
The related upholstered furniture production equipment sells well in more than 80 countries and regions such as Europe, North America, South America, Southeast Asia, etc., and the main customers include IKEA, Sealy, Yalan, Simmons, Serta and other international famous home furnishing enterprises.
The company has a number of provincial R & D platform qualification, a professional R & D design team, including upholstered furniture hardware equipment design and development and related software development, is committed to solving a variety of problems in the upholstered furniture manufacturing industry. There have been a number of design achievements that have been recognized by the industry, including non-glue pocket spring bed net production solutions, low-cost pocket spring bed net production solutions, various mattress packaging solutions. We can also design and customize various personalized solutions according to customer needs.
Post time: Dec-12-2023